CONTROLLED MOTION
Press-Based Processing
Controlled vertical motion for repeatable ultrasonic welding, staking and sealing.
Explore Press Platforms →Every ultrasonic application is engineered around the workpiece rather than a predefined hardware configuration.
Material properties, joint geometry, accessibility and production targets determine the optimum combination of power delivery, vibration characteristics, motion control and tooling design.
Engineering Fundamentals
System Design Considerations
Successful ultrasonic systems balance power, vibration, motion and tooling as one integrated system.
Power Selection
Generator power should match the material, joint size and production requirements rather than simply maximizing output.
Frequency & Stack Design
Frequency, transducer, booster and sonotrode should be engineered as a complete resonant system.
Energy Delivery
Select the most appropriate means of delivering ultrasonic energy to the workpiece, whether through a press, actuator, robotic system or hand-held tool.
Horn & Fixture Design
Horns and fixtures should be designed together to ensure efficient energy transfer and repeatable results.
Explore by system role
Explore System Components
Explore the key functional elements of a complete ultrasonic system.
MACHINE INTEGRATION
Actuator & Automation Integration
Integrate ultrasonic processing into existing or OEM machinery.
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PORTABLE APPLICATIONS
Hand-Held Ultrasonic Tools
Bring ultrasonic processing to large parts, localized joints and hard-to-reach areas.
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POWER & CONTROL
Generator & Process Control
Power generation, resonance tracking and process control.
Explore Generator Technology →
OSCILLATION STACK
Transducers, Boosters & Tooling
Oscillation components that deliver ultrasonic vibration to the workpiece.
Explore Stack Components →
SYSTEM ENHANCEMENTS
Safety, Changeover & Interfaces
Supporting components for safety, changeover and system integration.
Explore System Accessories →Typical Ultrasonic Processes
Examples of common ultrasonic processes used across industrial manufacturing.
PLASTICS
Injection Runner Cut-off
Clean ultrasonic separation of injection molding runners with consistent cut quality and reduced material stress.
METAL WELDING
Metal Welding
Suitable for selected metal joining applications where ultrasonic vibration, pressure and tooling work together.
Embedding
Insert Embedding & Riveting
For insert embedding and riveting applications requiring precise positioning, reliable retention and repeatable production.
Engineering support
Engineering Services
Engineering support from application review to production integration.
01
Application Review
Define the application, material and process requirements.
02
System Selection
Select the appropriate ultrasonic architecture.
03
Tooling & Integration
Develop tooling, fixtures and machine integration.
04
Validation & Support
Validate the process before production.
FAQ
Industrial Ultrasonic Systems FAQ
Frequently asked questions about ultrasonic systems.
Normally the application comes first. The material, part geometry, process objective, required motion and production target are reviewed before selecting the generator, ultrasonic stack, press or actuator.
Individual generators, transducers, boosters, sonotrodes, actuators and accessories may be supplied where suitable, but compatibility with the complete system must be confirmed first.
Yes, when the existing structure, working space, control system and safety concept can support the ultrasonic process. The machine layout and intended production sequence should be reviewed first.
Existing ultrasonic equipment can often be upgraded with new generators, motion systems or tooling, provided the overall system compatibility is evaluated.
TECHNICAL EVALUATION
Need the Right Ultrasonic Configuration?
Tell us your material, application and production goals. We'll help evaluate the appropriate generator, stack and tooling configuration.
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