EXISTING MACHINES • OEM EQUIPMENT • MULTI-HEAD SYSTEMS

Ultrasonic Actuators for Machine Integration

Application-specific ultrasonic actuation for existing equipment, OEM machinery and customized production systems—using Swiss platforms or purpose-built motion developed around the process.

More than a standard actuator

Ultrasonic actuation is not limited to a catalog component. Depending on the application, GDA can integrate a suitable Swiss actuator platform or develop a purpose-built actuation system around the required motion, force, tooling and machine layout.

GDA food cutting and tube sealing systems are examples of actuation developed around very different products, motion requirements and production sequences.

Generators Components Actuators Presses Hand-held Accessories

Integration possibilities

Designed Around the Application, Not a Fixed Machine

The actuation concept can begin with a proven platform or be developed specifically for the required movement, tooling and production sequence.

Existing Equipment Integration

Add ultrasonic welding, cutting or staking to a suitable machine without replacing the complete production platform.

Multi-Head Systems

Arrange several ultrasonic heads to operate simultaneously, sequentially or through indexed cycles according to the weld geometry.

Purpose-Built Actuation

Develop pneumatic, servo-driven or application-specific motion when a standard actuator cannot meet the required stroke, path, orientation or installation space.

OEM & Custom Automation

Combine ultrasonic actuation, tooling, PLC control, indexing, conveyors or robots into a dedicated production system.

Customized ultrasonic actuator integrated into industrial automation equipment
Example of a customized ultrasonic automation system with multiple ultrasonic actuators integrated into one production machine.

ENGINEERING CAPABILITY

Complete Ultrasonic System Integration

An ultrasonic actuator is only one part of a complete ultrasonic system. GDA combines Swiss ultrasonic components with customized mechanical design, tooling and automation to build equipment around each application.

  • Swiss ultrasonic components for stable ultrasonic performance.
  • Customized actuation and tooling designed around the application.
  • PLC, conveyors and robotic integration for complete production systems.
  • Food cutting, plastic welding and tube sealing developed for different manufacturing requirements.

Reference actuator platforms

Proven Platforms When a Standard Actuator Fits

UWS and UWA provide proven starting points for many welding and automation projects. When the required motion or layout falls outside a standard platform, GDA can develop an application-specific actuation solution.

UWS ultrasonic actuator for high-cycle production and customized machinery
HIGH-CYCLE & MULTI-HEAD INTEGRATION

UWS 20 kHz / 35 kHz

Suited to production equipment that requires fast repeated motion, flexible control concepts or multiple ultrasonic stations working within one automation system.

  • Frequency: 20 or 35 kHz
  • Reference maximum force: up to 3000 N at 20 kHz; up to 750 N at 35 kHz
  • Best fit: dedicated automation, high-cycle production and multi-head systems
UWA compact ultrasonic actuator for restricted installation space
COMPACT MACHINE INTEGRATION

UWA 20 kHz

A slim actuator platform for equipment with limited installation space or applications where the ultrasonic stack must be incorporated into a compact machine layout.

  • Frequency: 20 kHz
  • Reference maximum force: up to 3000 N
  • Best fit: compact OEM machines, retrofits and space-limited installations
Standard platform or purpose-built actuator? The decision depends on the required movement, force, tooling, installation space, cycle sequence and production environment.

Engineering capability

From Ultrasonic Core Parts to Application-Specific Motion

High-grade Swiss ultrasonic components provide a stable technical foundation. GDA’s capability extends beyond mounting a purchased actuator: we develop the actuation, mechanical structure, tooling and control sequence around the application itself.

  • Actuation concept: motion type, stroke, orientation, rigidity and accessibility
  • Ultrasonic stack integration: converter, booster, sonotrode or blade mounting and tuning
  • Tooling and support: fixtures, anvils, product holders and alignment mechanisms
  • Machine controls: PLC sequencing, recipes, monitoring, safety and production logic
  • Process validation: sample testing, welding or cutting window review and final adjustment
Useful project information

Part drawings, material, process objective, current machine layout, available installation space, target cycle time, required motion or number of heads, and photos or videos of the existing process.

Purpose-Built Motion for Food Cutting

GDA food cutting systems coordinate ultrasonic blades, servo motion, recipe control and product handling for clean, repeatable portions.

Explore Food Cutting Systems →

Purpose-Built Motion for Tube Sealing

Tube sealing equipment combines controlled actuation, ultrasonic tooling and machine sequencing around the tube material and format.

Explore Tube Sealing Solutions →

FAQ

Ultrasonic Actuator Integration FAQ

Quick answers for machine builders and factories evaluating an actuator-based ultrasonic process.

Yes, when the existing frame, working space, control system and safety concept can support the ultrasonic process. The actual installation should be reviewed before the mechanical design is finalized.

Yes. Multiple actuators can be arranged to operate simultaneously or in sequence. In some projects, fewer heads complete a larger weld through indexed cycles. Head spacing, generator configuration, tooling, machine rigidity and process timing are designed around the actual product.

UWS is generally a strong starting point for high-cycle and multi-head automation, while UWA is useful where installation space is restricted. A purpose-built actuator may be more suitable when the process requires a different stroke, motion path, orientation, tooling arrangement or control sequence.

ENGINEERING SUPPORT

Discuss Your Ultrasonic Integration Concept

Whether the project calls for a proven Swiss actuator platform or purpose-built actuation, GDA can develop the motion, tooling and control concept around your product and production process.

Discuss an Ultrasonic Application